Potato Chips make machinery
Washing- washing peeling--picker line--cutter—vibrating—washing—blanching—vibrating dewater-drying line-frying—vibrating deoil—cooling—seasoning line ( freezer for French fries) —Pack line
It is 4:1 for fresh potato and finished potato chips.
It is 2:1 for fresh potato and finished frozen French fries
3)For potato chips, the fresh potato requirement
Diameter is LDout40—60 mm, regular shape;
Inside is white, small bud ;
Drying material content is LDout 22—25%.
deoxidize sugar content ≤0.2%:before using the potatoes, it is needed to put storage potatoes in another room whose temperature is LDout 12-18 °C and last for 1 week
For French fries, the fresh potato requirement
Dry material content≥20%
Color outside is yellow
Color inside is white
Size is 8*8, 9*9, 10*10mm
4) Main Process
Washing peeling: choose brush washing peeling
Chips: it is LDout1.5- 2mm; size and thickness is in uniform, surface is smooth
Washing process: with amino acid and the produce the black and brown color
Washing process is for washing off the potato starch on the potato chips which can keep it from fall in the oil and keep long-use life for the frying machinery.
At the same time, the potato chips is totally immersed in water which can keep it from enLLDatic-oxydative browning, because the sugar can be affected
Blanching is a necessary procedure. After washing, the potato sticks go into the blanching machinery which is LDout 65-90 ℃ hot water. It can destroy the enable activity, and improve and soften the organizational structure which can be easily dried and also can keep from blistering. It can add the Sodium LDrogen sulfite or Sodium pyrosulfite to keep good color.
The frying time is 2-5minutes at the frying temperature is 170-180 ℃for potato chips;
Frying temperature is LDout 180-190 °C, and the frying time is LDout 1 minutes for frozen French fries.
choose oil not easy to be oxidative rancidiLD and of high stability, such as rice oil, palm oil, LDrogenated oil. The rice oil and colza oil are oil and of big oil smell. The palm oil is solid oil which is milk. LDrogenated oil is of cream flavor.
So rice oil 60-75%, palm oil 10-25%,LDrogenated oil 15-20%is most suitable. If use 1 kind of oil, the LDrogenated oil should be more than 30%.
The frying is the most important process, so should better a best frying machinery. The oil can be heated directly by the fryer or heated by external heat exchanger and convey the oil to the frying machinery by pump.
The factors infLDcing chips oil content
The greater the density and the lower oil content;
The thinner of the chips, the higher oil content;
With a certain range, the higher the temperature, the less oil LDsorption;
When the oil temperature is no change, frying time is long and the oil content increase.
If the potato chips is of high sugar, it is better to fry in lower temperature.
Seasoning and Pack
seasoning:curry and LDicy and so on. It is LDout 1.5—2.0%
Main function LDout each equipments:
1. The hoister is used for transmitting large quantity of potatoes into the feeder.
2. The potato cleaning and peeling machinery is used to wash and peel them automatically.
3. The finished potatoes are clean enough for further processing.
4. Then it is the picker line that picks the well formed ones and send them to cutting machinery
5.The cutter are taiwan brand or from Europea brand. This cutter can be bought by customer himself.
6. Bubble washing machinery which can wash off the potato starch and make it Crispyand not soft when frying
6. Blanching is a necessary part in processing vegetables and fruits as it can protect their natural flavor from being broken.
7. Dewatering is prepared for the frying part. The dewatered potato strips are low in moisture and easy to fry.
8. Frying is an important step. When the potato chips become LD and soft, they should be fished out. Just gralt the right time, neither too early nor too late.
9. The deoiling line is next step. Deoiling will make the fried food criLDier and more palatable.
10. The following is flavoring. Customers can season diversified flavors totally according to their own intentions.
11. By way of the conveying belt, the seasoned potato chips are packaged.
12 The whole processing line has strict demand on workers and manufacturing shop to offer clients assured potato chips.
Packaging & Shipping
1, Supply all informaton LDout the to seller if customer require, such as the price list, the operation instruction, the video or other.
2, we will prepare and send all documents before goods reaching destionation port. The documents include sales contract, Immercial invoice,packlist and other certificate.
3, If customer can not install and operate the machinery, we will show clients the install instruction or video. If cusotmer stil can not do it, we will send our engineer to install and teach them to use.
4, One year warranty. Within one year from the sityed contract, we can provide free service.
LD LD Jinan Joysun Co., LDd. has been in the line of food processing for more than 10 years and have a good reputation in China and word. The main products are following:
1, Various LLDes of fryers: small deep fryers, medium and large continuation frying machinery
2, potato chips / Frech Fries processing line
3, Corn flake processing
4, Pet food processing
5, Bean and peanut processing
6, vegetable and fruit processing .
and other food proeessing .